SITCOMTN-082: Hard Point Breakaway Analysis

• Yijung Kang, Bruno C. Quint

Latest Revision: 2023-08-25

1 Abstract

This technote describes the analysis and results derived from individual hard point breakaway tests conducted with the M1M3 surrogate. The notebook is located within notebooks_vandv GitHub repository. With all the steps guarded with reasonable timeouts, so problems are detected if hard point cannot travel to reach low or high limit switches, etc. If this test shows that the hard points do not work properly at the limits, this could be one of the blockers for the installation of M1M3 until it is solved.

2 Hardpoint Breakaway Test

The active support system of the M1M3 includes six axial hard point actutators in a hexapod configuration. [1] These hard point actuators should minimize forces during slews at any TMA position and be kept under the breakaway limit. The breakaway limits for each hard points should happen in the range of -4420 to -3456 N for retraction and 2981 to 3959 N for extension. The followings steps are performed during the individual hard point breakaway test.

1. Move hard point in negative (increasing tension) direction until a low limit switch is actuated

2. Move hard point in positive (increasing compression) direction till the high limit switch is triggered

3. Move hard point downwards (increasing tension) until the low limit switch is hit

4. Move hard point back to reference position

5. Wait for the hard point to reach the reference position

Todo

Check if there are limit switches for this. Confirm sentences in the first section.

3 Requirements and Tickets

Associated JIRA tickets and requirements with this test.

• SITCOM-838

• LTS-88 LTS-88-REQ-0017-V-01: 3.7.5.1 Load Limiting Axial Breakaway Mechanism Displacement

• LVV-11200 LTS-88-REQ-0015-V-01: 3.7.1.3 Hardpoint Displacement Repeatability and Resolution_1

• LVV-11184 LTS-88-REQ-0024-V-01: 3.7.1.7 Hardpoint Axial Breakaway Repeatability_1

• LVV-11208 LTS-88-REQ-0025-V-01: 3.7.1.8 Hardpoint Stiffness Limits_1

4 List of Hardpoint Breakwaway Test

Table 1 Table 1. List of the Hardpoint Breakaway Test

elevation	azimuth	Start Time	SALIndex
(deg)	(deg)	(YYYY-MM-DDTHH:MM:SS)
0	-29.69	2023-05-30T21:26:51	100056
1	-29.69	2023-05-30T22:40:34	100057
5	-29.69	2023-05-31T00:00:10	100058
10	-29.69	2023-05-31T01:03:26	100059
20	153	2023-05-27T02:49:55	100036
20	153	2023-05-30T08:26:34	100047
40	153	2023-05-26T02:23:28	100034
89.95	153	2023-06-20T03:11:00	100038
90	-29.69	2023-05-31T05:44:14	100061

5 Hard Point Test Result

5.1 A general results of HP Test

Todo

• General results from HP test

• More detailed description for results from HP tests.

5.2 HP Test at el 90 deg

These are results from hard point breakaway tests when the TMA is positioned at el=90 deg, az=-29.69 deg. Figure 1 shows that measured forces on the hard point 1 - 6 during the hard point axial break test. Measured forces on all hard points look working properly because breakaway happened in the range of the requirement (tension: -4420 - -3456N, compression: 2981 - 3959N).

Todo

More detailed descriptions and explanations might be further needed.

Figure 1 Transition of the measured forces on each hard point when the TMA is at el=90deg.

In Figure 2, there are the change of the measured force for each phase/status in the hard point breakaway test, moving Negative, testing positive, and testing negative, respectively. The stiffness of each curves are fitted with +-10 points from \(\Delta\)displacement = 0 \({\mu}m\). All stiffness slopes are shallower than specification (100N/\({\mu}m\)).

Figure 2 \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test when the TMA is at el=90deg.

In order to check residual bumps during the movements of hard points, we adopted the error function (1) to fit the measured forces with respect to \(\Delta\)displacement for active phases when the hard points are moving toward negative and positive directions. As hard points breakaway limits for each direction are different, the functions at the positive and negative in x axes were fitted separately. The maxima of the bumps are about < 250N, which correspond < 10% of the measured forces.

(1)\[erf(x) = {\frac{2}{\sqrt{\pi}} \int_{0}^{x} e^{-t^2}\,dt}\]

Figure 3 (Left) \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test fit with error function (the TMA at el=90deg). (Right) The residual, a difference between data and error function, with respect to \(\Delta\)displacement

5.3 HP Test at el 0 deg

These are results from hard point breakaway test when the TMA was positioned at el=0 deg, az=-29.69 deg. In Figure 4, hard point 2 and hard point 5 were not moving to the positive direction. Hardpoint 1 and hard point 6 were both staying on the position for testing positive for a shorter period of time whereas hard point 3 and hard point 4 were staying on testing negative position for a shorter period time. This is because depending on the position of each hard point.

Todo

• Reference cross check

Figure 4 Figure 4. Transition of the measured forces on each hard point when the TMA is at el=0deg.

The stiffness of each curves are fitted from \(\Delta\)displacement = 0 \({\mu}m\) (Figure 5).

Figure 5 \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test when the TMA is at el=0 deg.

Figure 6 (Left) \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test fit with error function (the TMA at el=0deg). (Right) The residual, a difference between data and error function, with respect to \(\Delta\)displacement

5.4 HP Test at el 40 deg

Figure 7 Transition of the measured forces on each hard point when the TMA is at el=40deg.

Figure 8 \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test when the TMA is at el=40 deg.

Figure 9 (Left) \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test fit with error function (the TMA at el=40deg). (Right) The residual, a difference between data and error function, with respect to \(\Delta\)displacement

5.5 HP Test at el 20 deg

Figure 10 Transition of the measured forces on each hard point when the TMA is at el=20deg.

Figure 11 \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test when the TMA is at el=20 deg.

Figure 12 (Left) \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test fit with error function (the TMA at el=20deg). (Right) The residual, a difference between data and error function, with respect to \(\Delta\)displacement

5.6 HP Test at el 10 deg

Figure 13 Transition of the measured forces on each hard point when the TMA is at el=10deg.

Figure 14 \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test when the TMA is at el=10 deg.

Figure 15 (Left) \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test fit with error function (the TMA at el=10deg). (Right) The residual, a difference between data and error function, with respect to \(\Delta\)displacement

5.7 HP Test at el 5 deg

Figure 16 Transition of the measured forces on each hard point when the TMA is at el=5deg.

Figure 17 \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test when the TMA is at el=5 deg.

Figure 18 (Left) \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test fit with error function (the TMA at el=5deg). (Right) The residual, a difference between data and error function, with respect to \(\Delta\)displacement

5.8 HP Test at el 1 deg

Figure 19 Transition of the measured forces on each hard point when the TMA is at el=1deg.

Figure 20 \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test when the TMA is at el=1 deg.

Figure 21 (Left) \(\Delta\)Displacement versus measured forces for each phase during the hard point breakaway test fit with error function (the TMA at el=1deg). (Right) The residual, a difference between data and error function, with respect to \(\Delta\)displacement

References

[1]

Felipe Daruich, Douglas Neill, Michael Warner, Edward Hileman, Myung Cho, Christoph Dribusch, Constanza Araujo, Michael Booth, Christopher Contaxis, Ron Harris, Brian Johnson, Garry Knight, Neill Mills, Gary Muller, Edward Stover, Oliver Wiecha, and Bo Xin. LSST M1M3 active mirror support system optimized to accommodate rapid telescope motions. In Heather K. Marshall and Jason Spyromilio, editors, Ground-based and Airborne Telescopes VII, volume 10700 of Society of Photo-Optical Instrumentation Engineers (SPIE) Conference Series, 107003G. July 2018. doi:10.1117/12.2313724.